Manufacturing Cost & Margin Optimizer
Decompose fully-loaded unit cost across materials, labor, overhead, energy, scrap, and quality. Identify which lever delivers the greatest margin improvement.
Unit Cost Waterfall
Sell price to gross profit — where every dollar goes per unit
Cost Breakdown
Per-unit and annual cost by component
Sensitivity Analysis
Ranked by annual operating profit impact
Monthly Revenue & Margin
Seasonal production pattern with gross profit overlay
Executive Recommendations
Prioritized cost reduction actions
Methodology
Total Mfg Cost = Materials + Labor + Overhead + Energy + Packaging + QC + Depreciation + Scrap. Scrap Cost = Direct Costs × Scrap Rate. Gross Margin = (Revenue − COGS) ÷ Revenue. Breakeven = Fixed Costs ÷ (Price − Variable Cost). Seasonality pattern uses manufacturing industry benchmarks.