Warehouse Productivity & Slotting
Measure pick/pack productivity by zone, quantify travel time waste, and model the impact of slotting optimization, automation, and labor efficiency programs.
Zone Performance
Picks/hour and cost by warehouse zone
Savings Levers
Monthly Lines & Productivity
Executive Recommendations
Methodology
Cost/Line = Total Cost ÷ Annual Lines. Pick Efficiency = Actual ÷ Target × 100. Travel Waste = Travel % × Total Labor Hours × Loaded Rate. Error Cost = Errors × $18/error (rework + shipping + credit). Zone velocity follows ABC distribution.